uk timber frame company

UK Timber Frame Company: A Complete Guide

Timber frame construction has been growing in popularity across the UK in recent years. This traditional building method combines the strength and versatility of timber with the latest construction techniques and materials.

For homeowners and developers looking to build with timber frame, choosing the right UK timber frame company is key to getting a quality build. This guide will provide an overview of timber frame construction, what to look for when selecting a timber frame company, and best practices for erecting and finishing a timber frame building.

Introduction to Timber Frame Construction

Timber frame construction uses a structural framework of timber studs, rails, joists and trusses to form the load-bearing structure of a building. This timber framework is then clad with a weather-resistant external layer (often brick, block or render) and an internal layer of plasterboard.

In between the external cladding and the internal plasterboard lining is a cavity, which contains insulation along with a breather membrane around the timber frame itself. This cavity helps prevent moisture from penetrating inside the building.

Timber frame is manufactured offsite under controlled factory conditions. The panels are then transported to site and assembled to form the structural framework of the building. Site trades such as bricklayers, plumbers and electricians will then complete the shell ready for the internal fit out.

Benefits of Building with Timber Frame

There are many benefits to choosing timber frame construction:

  • Speed of construction – The panels are prefabricated so onsite assembly time is reduced.
  • Sustainability – Timber is a renewable resource requiring less energy to produce than brick or concrete.
  • Flexible design – Timber framing can be used to create striking and unique building forms.
  • Thermal performance – The insulated panels and cavities result in very energy efficient homes, reducing heating bills.
  • Cost efficiency – The offsite fabrication saves on material waste. Overall costs can be lower compared to traditional masonry builds.
  • Precision – The high degree of accuracy from factory fabrication gives consistently straight walls and floors.
  • Low maintenance – Timber frame homes require less maintenance compared to old solid walled properties.

For these reasons, timber frame is an excellent choice for self-builds, custom homes, developers building housing estates and even commercial projects.

What to Look for in a UK Timber Frame Company

To gain the many benefits of timber frame construction, it’s vital to select an experienced timber frame company. Here are the key things to look for:

  • Reputation & Experience – Choose a company with extensive experience erecting timber frames across multiple projects. Look at testimonials and examples of previous work.
  • Quality Certification – The company should hold recognised quality certification for their timber frame design, manufacture and erection capabilities. This includes BM TRADA Q-Mark accreditation.
  • Design Consultation – They should assess your project’s unique requirements and challenges to provide bespoke timber frame solutions.
  • Project Management – From initial design through to final erection on site, the company should provide oversight to ensure seamless integration with follow-on trades.
  • Membership – Many of the leading UK timber frame firms are members of the Structural Timber Association (STA). STA membership provides assurance of quality standards.

Selecting a reputable company with a proven track record gives confidence that your timber frame build will meet the highest quality and performance standards.

Timber Frame Design and Fabrication

Once you’ve appointed a UK timber frame company for your project, the detailed design and factory fabrication process begins.

The company’s in-house engineers will create project-specific drawings, panel layouts, connection details and structural calculations tailored to your building’s design. Features such as openings for windows and doors, service penetrations and attic trusses will all be accounted for.

Computerised machines then cut the timber studs, rails, joists and trusses to precision tolerances. These are assembled into panels with sheathing boards on the outer faces. A breathable membrane will be pre-fixed ready for site installation.

The company schedules the delivery of the panels, roof trusses and other fabricated timber components to coordinate with groundworks and the pouring of the concrete slab foundations.

Thorough quality checks are conducted on the completed panels before they’re loaded ready for transportation to your project site.

Timber Frame Delivery and Handover

On the agreed date, the lorry delivers the timber frame components to site. The panels are unloaded and stored appropriately while preparatory work is completed.

Before erection begins, the company’s site supervisor will conduct a thorough check and sign-off of the slab foundations and sole plates fixed to the slab. Only once the foundations are confirmed as suitable, with no defects, will the go-ahead be given to start erecting the timber frame.

The company’s experienced erectors will then assemble the panels, floors and roof structure with precision. The supervisor checks all panels are plumb and fixings are installed to specification.

On completion, the structurally sound timber frame will be handed over ready for insulation, external brickwork and internal dry lining to begin. Your main contractor project manages these follow-on trades.

Erecting the Timber Frame

During the timber frame erection stage, here are key quality checks the company’s supervisor will make:

  • Foundations are dimensionally accurate and within level/diagonal tolerances.
  • Sole plates are straight, securely fixed and joints lapped correctly.
  • Panels are right way up and the correct position against sole plates.
  • Vertical and horizontal panel alignments are straight and within tolerances.
  • All panel-to-panel joints and connections have the specified fixings.
  • Floor joists have adequate bearing and are fixed according to design schedule.
  • Roof trusses are plumb and securely braced.
  • The erected frame is structurally sound ready for follow-on trades.

Thorough checks at each stage ensure the timber frame shell meets the architectural drawings and is constructed to the highest quality standards.

Checks Before Dry Lining

Once the external brickwork and other structural work nears completion, the next key stage is protecting the timber frame with insulation and internal plasterboard lining.

Before dry lining begins, the timber frame company will check:

  • Frame moisture content is below 20% and the building is watertight.
  • Cavity barriers are correctly positioned around openings, at floor levels and compartment walls.
  • Insulation specified for walls, floors and roof is fully installed with no gaps.
  • Breather membrane is intact with laps sufficiently overlapped.
  • Vapor control layer (VCL) is neatly installed to warm side of insulation.

With the timber frame envelope confirmed as ready, the dry lining and taping can proceed to provide fire protection and an airtight interior finish.

Finishing the External Timber Frame

As the bricklayers build up the external masonry leaf, further checks include:

  • Cavity width between frame and bricks is maintained within tolerance.
  • Cavity is kept clear – no debris or mortar bridging.
  • Perpend vents are open to ventilate the cavity.
  • Wall ties are corrosion resistant, straight and secured to studs.
  • weep vents and compressible joint fillers are correctly installed.
  • Roof tiles / cladding is installed to manufacturer’s requirements.

Careful inspection ensures the detailing comes together as designed and avoids defects that could compromise performance.

Dealing with Differential Movement

One important consideration with timber frame is accommodating the movements between materials as the building settles.

  • Timber will shrink as it dries out so gaps must allow for this movement.
  • Different cladding materials (brick, block, render) move differently to the timber.

To accommodate this differential movement:

  • Compressible fillers (e.g. foam) are installed at junctions between materials.
  • Sufficient gaps are left beneath overhangs and at openings.
  • Movement gaps increase for higher building levels.
  • Joists can be upgraded to engineered timber which shrinks less.

With good design and workmanship, differential movement is effectively handled to prevent future issues.

Summary

Timber frame construction combines traditional wood craftsmanship with high-tech precision manufacturing to create quality, sustainable homes and buildings.

Choosing an experienced UK timber frame company is key for a successful project. Look for quality certification, membership of industry bodies and proven expertise across design, fabrication and erection.

Thorough checks during foundation, assembly, insulation and external cladding stages ensure your timber frame building performs as intended – delivering energy efficiency, comfort and reliability for generations to come.

FAQs

Timber frame foundations should be within +/- 5mm of datum for level over the whole slab, and within 10mm between the diagonals for squareness. Concrete walls should be within 4-7mm of plumb depending on thickness.

Sole plates can be bedded on mortar, packed and grouted beneath or packed with durable spacers. They must be adequately fixed with shot-fired nails or frame brackets and bolts into the concrete.

The timber frame moisture content should be confirmed at 20% or less before vapor barriers, insulation and plasterboard are installed. This ensures timber movement has stabilized.

Penetrations and notches in panels should only be as per project details. Noggins added as service supports. Cables should be de-rated; avoid external wall services if possible.

Key masonry checks include cavity width, venting and cleanliness, wall tie placement, weep vents at openings and compressible fillers at junctions to allow timber frame movement.

© 2023 Horizon Timber Frames

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